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JL-250III Softgel Encapsulation Machine is newly designed high speed servo motor machine; It is applied into many kinds of fields, like pharmaceutical industry, veterinary medicine industry, health care products, cosmetics industry, paintball industry, tobacco industry and confectionery industry. This machine was assembled by the international advanced technology, with the advantages of high accuracy, high precision, good stability, neat and beautiful appearance and so on.
Advantages of JL-250 Softgel Encapsulation Machine
1. Die Roller main axis system:
● Main moving parts are used accurated Germany bearings and P4 high accuracy bearings
● The parallelism of two axis is less 0.02mm and the round jump of the die roller is less than 0.02mm
2. Die roller segment heating method:
● Special designed water bathing method to keep the temperature even on both ends.
3. Servo motor driving system.
● After die rollers are mounted, the computer can do the alignment and timing automatically.
4. Gelatin film thickness automatic adjusting system
5. Automatic packing volume adjusting system
● We just need to input the expected volume on the PLC touch screen and the computer can adjust automatically.
6. Easier cleaning parts.
● Capsule conveyor belt are now adopted PU material to avoid dead corners during cleaning.
● Capsule stripper adopts PT material instead of brushes to avoid damaging to the die rollers.
7. High precision medicine pump
● High precision medicine pump prolong the direction guiding plate service life. Plunger is made of special treated material which is with more wear resistance. Besides the processing process is strictly controlled to guarantee the accuracy and the accuracy of the pump can be kept within +-1%.
● The material of the pump is special stainless steel which is with more wear resistance, more hardness.
● With packing volume display device, so the actual volume can be seen visualized, so the complex volume verifying process can be left out.
● The medicine pump timing and die roller alignment controlled by pneumatic separationg and reunion device, so the injecting timing adjusting is very convenient.
● With new flat cam, no need human to adjust the direction guiding plate
8. Gelatin film spreading drums:
● Using chroming stainless steel to resist rusting. And the surface of the drums will be more clean and smooth.
● The round jump of the drums can be controlled within 0.03mm
9. Operating and controlling system:
● With HIM system, easy to operate.
● All PLC transducer are SIEMENS and contactors are Schnider brand
Ø Production Capacity: 147,000 caps/hour(8 Oval, 450~500mg, 5rpm)
Ø Die Roller Size: Φ150x250mm
Ø Die Roller Speed: 0~8RPM
Ø Plunger Number: 20
Ø Control Way: PLC and HMI(touch screen)
Ø Electric Power: 220V/380V/400V
Ø Power consumption: 12KW
Ø Dimension: 2200x1000x2100(h)mm
Ø Weight: ~1500kgs